CORROSION RESISTANT SPRAYABLE CERAMIC COATING
DESCRIPTION
MC-RIX SPRAYABLE CERAMIC COATING is Epoxy Based Ceramic filled spray coating. High Aluminium Oxide and other filled materials reinforces with highly corrosion proof polymers adhere to almost all surfaces. This coating is used at external surface to protect environmental corrosion due to acidic and alkali area.
FEATURES
Available in different color selection.
Dust Proof.
High Temperature and Thermal Shock Resistant u to 125’C
Longer Durable Service Life Span.
Glassy/Mat surface finish.
Protection against environmental Corrosion.
Protection against Chemicals
Large area will cover, i.e. Output is Superb
Economical.
RECOMMENDED FOR
Prevention of Corrosion external of the steel or concrete body.
Anti Rust Application.
Anti Corrosion Exterior Application.
Electrical insulation Application.
This can use in Replacement of Epoxy Paint.
NOT RECOMMENDED FOR
Abrasion: Poor.
Impact Load: Poor.
Selection of Color: Not recommended.
Food Grade: Not recommended.
Temperature: Not higher than 125°C.
DIRECTIONS
Shake well the packed bucket prior to open.
Stir the Resin on opening prior to removal of required quantity.
Collect the required quantity only from bucket 3part Resin & 1part Hardener & sealed the balance material bucket immediately.
Mix the Resin & Hardener properly in recommended mixing ratio.
On preparation of properly mix material ratio, the mixture must apply immediately within 30 minutes. (Pot life varies with ambient temperature & quantity of the mixture & also the Viscosity depends on the ambient temperature & quantity of the mixture & pot life of the mixture).
Apply the second coat between 20 to 30 minutes after first coat. (For where ever the second coat of respective material recommended).
After successful of application, permit 5 to 6 hours curing time before transportation, assembly etc. purpose, however the actual use of surface contact area functional material application is recommended after 24 hours. (Working time & curing time of the coating depends on the mixed mass & temperature. Higher the ambient temperature, faster will be the rate of curing).
Maximum 5% of Epoxy/NC Thinner for thinning the coating material.
For Sprayable coating application the Pilot Spray Gun Type P - 80 (Gravity feed gun with 0.75 Ltrs. capacity gravity cup) Nozzle aperture size - 1.57 mmis recommended.
Shelf life of the material in original airtight packed container is 8 to 10 months.
PREPARATION
To ensure long term performance of Coating, the proper preparation of the surface is of utmost importance & the procedure of surface preparation depends upon the severity of the application, expected service life and surface condition. A thoroughly clean abraded surface will hold the applied coating compound firmly. We recommend the following to be followed.
| Sr. No. | Desired Action | Method |
|---|---|---|
| 1. | Removal of Rust | Roughening the surface with sander / tool |
| 2. | Removal of Surface Corrosion | Use SA 2.5 grade grit. |
| 3. | Removal of Dust, Dirt, Grease, Oil Etc. | Use any industrial grade cleaner |
| 4. | Removal of All Above & Foreign Particles. | By vacuum cleaning or dry air blasting. |
VIDEO
TECHNICAL SPECIFICATIONS
| PROPERTIES | SPRAYABLE CERAMIC COATING (JS-SL-90) |
|---|---|
| Compressive Strength | 600 kg./cm2 |
| Flexural Strength | 450 kg / cm2 |
| Water Absorption | NIL |
| Finished Surface | Glassy / Mat |
| Temperature Resistance | Up to 125°C |
| Shore Hardness | >85-90 |
| Working Time | 45 Minutes |
| Curing Time | 8 - 10 Hours |
| Coverage Area | 3 - 4 sqm / 1 kg @ 0.2mmThickness |
| Mix Ratio | 3 : 1 (Resin : Hardener) |
| SST | 750hours |
APPLICATIONS
Outer body Chemical Process Tanks, Storage Tanks.
Building & Structural coating.
Plant Machinery Coating.
Wind Mill.
Mobile & Electrical Towers.
Cooling Towers.
Outer coating of Pumps & Valves.
External surface of Pipeline and bends.
Marine & Ship industries.
Acid Proof Floor Coating.
Sea Water applications and all the places where corrosion is headache.
PACKAGING SIZE AVAILABLE
